I was able to get down to the marina yesterday and get hauled out, pumped the fuel tank dry and pulled it out. The condition of the tank was shocking. More shocking was the design. The tank was built to pretty much the exact shape and size of the hold it was in. It had very little or no ventilation around it causing it to trap water, moisture and sit in water and condensation all the time.
This is most likely what led to its corrosion issue and eventually the forty or more pin holes that developed as a result of the galvanic action of the aluminum tank sitting in water.
I will be calling the manufacturer today to find out how they would like to proceed with this. I am hoping they will admit it was a bad design and allow me to have a new tank fabricated that does not conform or rest on the bottom of the boat causing the same issue within three short years.
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